M416 Overland Trailer Build – Part 7

We are now on the home stretch! Bedlining of the trailer went smooth. I used six bottles to get good coverage. I used two to three coats to make sure it would help up for a while.

Taillights and latches installed.

I let it sit for about a week to give the Raptor Liner time to cure fully. Then I got to work remounting the RoadShower and the Rooftop tent. I also installed the key cam locks for the drawers.

I started wiring up the inside of the tongue box which houses the Goal Zero Yeti for off-grid power as well as the ability to be plugged into 110V, for charging the GZ and running all DC electrics.

Now that I had 90% of it done, I started test fitting the fenders, and tack welding on the steps, so I could make templates for the top plates to send to my buddy and have them plasma cut out. I also marked and drilled the holes for the fenders to bolt to the tub.

If you notice in the below pic, I also mounted a Daystar Cam-Can I happened to win in a raffle at a Jeep event, on the tongue of the trailer. I figured it would be better used on the trailer than the Jeep, and it makes a nice, easy-access place for me to store the impact wrench that I use for lowering and raising the jacks. While I was waiting for the step plates to be cut, I couldn’t pass up the chance to pull it out of the garage and test fit it on the Jeep! I also added a little vinyl graphic to the side of it.

I had to do a quick “test-fit” to see how it looked behind the Jeep.

I finally was able to get the step plates from my buddy, get them welded up, test fit one last time, then shoot them with raptor liner. As soon as they were cured, I bolted them up on the trailer.

Here you can see the trailer plugged into 110v charging the goal zero.

Now what I don’t have pictures of, is the electrical. I ran power wires from the tongue box, back through the tub so I could power up the LED lights in the tent. I also have a switch under the lid that lights up an LED light in the bed, and one under the RoadShower so I can see when washing dishes as well as under the tent and ladder since I have it set up to open to this side!

Stay tuned, for the last part of this series, where I show the trailer completely set up, and in use, as well as a first review on what I like and don’t what I would do differently next time!

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